crusader caravan factory tour

Top-5 RV factory tour videos

Our favourite behind-the-scenes videos showcasing how some of the most popular caravans and campers are built.

It's always interesting to get a behind-the-scenes peek at how recreational vehicles are produced, particularly when there are so many different ways, from 'stick 'n' tin' to rivetted aluminium and full composite construction.

Here are five of our favourite, up-to-date factory tour videos, including four of the biggest RV brands in Australia as well as one of the most famous US-built nameplates...

Avida's Sydney factory is one of the biggest motorhome production facilities in Australia, and the 58-year-old manufacturer recently spent close to a $1million on capital improvements including updating CNC machinery, new electrical systems and installing an automated board storage system, called the Cube...

Queensland's Zone RV is leading the Australian RV industry in the use of advanced composites, with the 22m x 5m 3D printer recently installed at its 5000 square metre production facility in Coolum Beach used to produce its latest award-winning Expedition hybrid caravan.

Queensland's Patriot Campers is another world leader in advanced RV construction, and recently debuted a new patent pending 'weld-free' body panel construction method at its Gold Coast factory for its latest GEN2 range...

Crusader Caravans moved into a large new purpose-built factory in Melbourne's north in 2022, where its entire range of full composite caravans and hybrids are manufactured under the one roof...

Airstream opened a new 750,000 sq.ft production facility in 2020, and it's where hundreds of the iconic travel trailers are painstakingly hand-built each year, using thousands of rivets just like they did back in the 1930s...

Related: How to build a Frontline campervan Related: How to build a Jayco Silverline Related: How to build a Cub camper Related: Stick 'n tin caravan build video cracks a million

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Semi Off-Road

Compact, luxurious and affordable

Sleeps Up To 2

Full fibreglass construction, australian owned and manufactured, independent suspension, specifications.

Experience the epitome of comfort and adventure with the CRV Hurricane. Inside, revel in flexible bedding, a well-equipped kitchen, and dual toilet/shower facilities. Enjoy ample storage and the warmth of a gas heater. Externally, indulge in the reliability of a 3000kg independent airbag suspension and the convenience of x2 200ah lithium batteries and a 3000W inverter. Plus, stay connected with RV Wifi for added convenience on your adventures.

Internal Gallery

Experience opulence in the CRV Hurricane with its versatile bedding, comprehensive kitchen, and dual toilet and shower setup. Enhanced by RV Wifi, ample internal storage, the Dometic dust reduction system and a robust 3000w inverter, it offers both comfort and connectivity for your adventures.

external excellence

Embrace the outdoors with the CRV Hurricane's rugged exterior, featuring 3000kg independent airbag suspension, hydraulic disc brakes and Eco-Lite construction for durability. Equipped with x2 200W solar panels and x2 200Ah lithium batteries with a 3000w inverter, it ensures ample power for extended journeys. The firewood box, toolbox and tunnel boot offer abundant storage options for all your gear.

• Double Manual Entry Step
• Austalian Duratech 6" Box Chassis and Drawbar
• Hydraulic Disc Brakes
• 3000kg Independent Airbag Suspension
• Pivoting Pin Coupling
• 18x 275 Weight rated alloy wheels and tyres
• Fixed 4 Arm Bumper Bar with Spare Tyre
• 8" Jockeywheel
• Box Steel Chassis 450MPA Rated
• Four easy drop down legs (1 per corner)
• Two safety chains at A-Frame
• Two external speakers
• 3 Metre Windout box awning
• Full Tunnel boot with 2 Large access doors
• One external picnic table
• Wheel spats
• Breakaway system
• External TV Hutch with 12v, 240V and Aerial Point
• Windows with flyscreens and block out blinds
• Stone Shield with Mesh
• LED Taillights
• Two Awning lights
• Lightbar Front and Rear (2)
• Plumbing protection
• External security screen door
• Matt Black Large Aluminium Toolbox with Sliders
• 6'3" Internal Ceiling Height
• Combo Shower toilet
• Sink with flick mixer
• Corner basin in shower
• 27” Smart TV
• 12V 110 Litre Compressor Fridge
• 12V Rangehood
• Fire Extinguisher & smoke Alarm
• Reverse Cycle Airconditioning
• Skylight Mini hatch
• One 12v cabin fan
• Bluetooth audio system with internal speakers
• Innerspring bed
• Large double-glazed windows
• Flexible bed (Either double or single) with slide board
• Heavy duty vinyl floor
• Overhead storage cabinet
• Plywood computer cut cabinetry (no chip board)
• Metal sided overhead cabinets
• Removable swing away table
• Remote controlled lighting
• Truma gas heater
• Four Gas burner cooktop & Grill
• Cupboards above refrigerator
• Flat face overhead cabinets
• Full height mirror door
• Overhead storage cabinet in shower
• Scupper Dust Pressure Vent
• Two 200W Solar Panels with BMS Controller
• x2 200ah Lithium Battery
• Anderson plug DC Input
• 12v & 240v wiring systems
• 240V point, 12V socket, USB port in bedside nook
• BMPRO 35 amp - S2 Odyssey display and 20 amp DC-to-DC charger & shunt
• Two 110 Litre fresh water tanks with 12V pump
• 110 Litre grey water tank with washout valve
• Two 9Kg gas bottles
• Kitchen sink and vanity basin odour trap
• External gas bayonet fitting
• Gas and electric hot water system
• Mixer Tap with Filter
• Tap on A-Frame
• Two lockable water fillers
• Recessed gas/electric cooktop, grill & fan forced oven
• Outlet pipe waste adaptor
• Non return valve on shower waste
• Sink and mixer tapeware in chrome
• Bluetooth Audio system with internal & External speakers

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Two Single Beds

Indulge in luxury aboard the CRV Hurricane, where flexible sleeping arrangements, a fully-equipped kitchen, and dual bathroom facilities await. With added RV Wifi, generous internal storage, and a sturdy 3000w inverter, it delivers comfort and connectivity for your travels.

3D Virtual Tour

Why crusader caravans.

• Award Winning ‘Best Aussie Vans’ - Caravan World
• Award Winning Ciavic Manufacturer of the Year
• 2 Year National Factory Warranty
• 5 Year Structural Warranty
• Lighter, Stronger Fully Composite Closed Cell Caravan

Why Composite?

Composite is a super tough durable, and lightweight material used by leading caravan manufacturers, with Crusader caravan at the forefront of this movement. The innovative material is used to form the roof, floor, and wall panels of the latest range of Crusader Caravans, including the popular CRV range.

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EXCALIBUR NOBLEMAN

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Crusader Caravans

Warehouse B 14 Chadderton Bvd, Epping, Victoria 3076 Australia

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Crusader is proud to offer their Quality Assurance Program that follows your caravan right through the manufacturing process to the day you take delivery.

2 year national warranty.

So confident are we that our caravans will stand the test of time, Crusader offers a two year factory backed national warranty on all our caravans and 5 year structural warranty.

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Head Office

Warehouse B 14 Chadderton Blvd., Epping, Victoria 3076 Australia

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